Frequent question: What is a common cause of an unevenly sized weld bead?

This is caused by the high arc pressure on the weld pool. The result of this effect is that the penetration is excessive for the wire size in use, causing the molten metal to be ejected over the edge of the joint and sometimes also causing lack of fusion.

What are the common defects that occur in welding?

Among the commonly known welding defects, incomplete penetration and fusion, porosity and slag inclusions are the most common to affect welding strength.

What are 3 examples of welding imperfections?

Weld discontinuities can be defined as “an interruption of the typical structure of a weld, such as a lack of homogeneity in the mechanical, metallurgical or physical characteristics of the weld.” Weld discontinuities include porosity, slag inclusions, incomplete fusion, incomplete joint penetration, excessive melt- …

What is the likely cause of a porous weld bead in mags welding?

Cause. Porosity is caused by the absorption of nitrogen, oxygen and hydrogen in the molten weld pool which is then released on solidification to become trapped in the weld metal. Nitrogen and oxygen absorption in the weld pool usually originates from poor gas shielding.

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What are the common weld defects and how can they be Minimised?

Use proper electrode angle. Reduce the arc length. Reduce the electrode’s travel speed, but it also shouldn’t be too slow. Choose shielding gas with the correct composition for the material type you‘ll be welding.

What are the 12 most common discontinuities in welding?

What Are Some Common Welding Discontinuities?

  1. Porosity. Porosity occurs when gas becomes trapped in the weld pool, forming permanent bubbles as the metal cools from a liquid state back to a solid. …
  2. Inclusions. …
  3. Inadequate Joint Penetration. …
  4. Incomplete Fusion. …
  5. Arc Strikes. …
  6. Overlap.

What kind of defects should not be there in good welding?

Surface defects that impair welding quality

  • Pits.
  • Undercut.
  • Overlap.
  • Insufficient reinforcement.
  • Surface cracking.
  • Arc strike.
  • Bead meandering (bent/misaligned bead)
  • Remaining groove.

How do you check for welding defects?

Small defects such as these can be verified by Liquid Penetrant Testing (Dye check). Slag inclusions and cracks just below the surface can be discovered by Magnetic Particle Inspection. Deeper defects can be detected using the Radiographic (X-rays) and/or Ultrasound (sound waves) testing techniques.

What are weld inclusions?

Inclusions. Slag inclusions are nonmetallic particles trapped in the weld metal or at the weld interface. Slag inclusions result from faulty welding technique, improper access to the joint, or both. … Tungsten inclusions are tungsten particles trapped in weld metal deposited with the gas tungsten arc welding process.

What causes convexity in welding?

Concavity Or Convexity



These kinds of defects occur when the weld metal exceeds or insufficient the specified allowable limit of the weld, due to welding current and travel speed.

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What causes pinholes in welds?

One of the most common reasons for welding pinholes is that your cylinder is almost out of gas. This causes an uneven gas flow to the arc and creates pinholes. If there is a lot of moisture in the air, it can cause water molecules to get trapped in the weld that creates pinholes.

Can you weld over porosity?

It’s important to understand that any weld with porosity is compromised and will seriously be lacking in structural integrity. So if any type of force is going to be exerted on your weld, it needs to be redone.

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